Vibration Monitoring System

Wireless Machine Condition Monitoring Service

Approx Price: Rs 1.4 Lakh / Unit 
Minimum Order Quantity: 1 Unit
Product Details:
  • Application/Usage: Steel and Power Plant
  • Condition Type: Standards Definition
  • Periodic Review Required: Yes
  • Service Type: Machine Condition
  • Test Location: any
  • Testimonial Format: Hardcopy

We provide Wireless Machine Condition Monitoring Service or Remote Vibration Condition Monitoring Using Cloud Technology.

Unique Features:

  • Automated detection of mechanical and electrical condition
  • Automated monitoring of failure growth
  • Automated diagnostics of failure root causes
  • Automated prediction of time to failure

Technology:

  • Performs continuous monitoring based on the automated on-line analysis of electrical motor parameters currents, voltages, phase angle together with
  • Automatic signal processing of vibration signals and control data retrieved from PI, SCADA, DCS


Maintenance:

  • Bottom Line:
  • Zero unexpected equipment failures
  • Greatly improved planning and scheduling
  • Reduced operation losses
  • Reduced spare parts inventory
  • PSE's technology platform provides industry with the ability to monitor and analyzed vast amounts of data and provide information critical to operations management. (Ware)

Diagnostic:

  • An analytical cloud based software framework which provides the tools for the development of applications for diversified smart objects and automatic remote internet enabled intelligent monitoring of smart objects deployed worldwide. (eReporter)

PSE's:

  • A software package with features of artificial intelligence, which presents to the client via their internet website. (eExpert)
  • A software package facilitating the remote interaction with an expert or by the user.

Universal Vibration Monitor

Product Details:
  • Brand: MMF
  • Model: M12

Universal Vibration Monitor

Vibration level display for connection to M12 current loop output, viewing area: 47 mm x 18 mm, with LED back lighting, supplied with bezel for panel mounting


BNC Interface 802:

BNC module with DIN rail attachment to connect the M12 outputs


Application

  • Monitoring of vibration velocity (severity) of rotating machinery to ISO 10816-1 and reciprocating engines to ISO 10816-6.
  • Monitoring of bearing vibration, for instance by means of RMS values, crest factor or Diagnosis Coefficient DK(t)
  • Emergency shut-off or alarm tripping in case of increasing vibration
  • Typical machines to be monitored are pumps, compressors, centrifuges, ventilators, mills, and mixers
  • Sound level monitoring using IEPE compatible microphones
  • Production quality control


Properties

  • Extremely flexible
  • Monitoring of vibration acceleration, velocity and displacement
  • True RMS and true peak-to-peak measurement
  • 3 measuring ranges
  • Plug-in high pass and low pass filter modules
  • Relay output with adjustable threshold
  • Adjustable alarm delay prevents false alarm
  • Insulated current loop output (4 .. 20 mA)
  • DC 0 .. 10 V output of RMS and peak-to-peak signal
  • AC output for signal analyzers, recorders or scopes, selectable with or without filtering / integration
  • LED bar graph display for vibration signal and threshold
  • Easy snap attachment on 35 mm DIN rail
  • Simple connection via terminal blocks
  • Self-test of power supply and transducer functioning, overload indicator
  • External 12 .. 28 V DC supply
  • Free factory calibration when ordered with Metra accelerometer


Technical Data

Monitored quantities

Vibration acceleration

10 / 50 / 250 m/s² ± 5 % (RMS); ±5 % (peak-to-peak)

Vibration velocity (severity)

10 / 50 / 250 mm/s ± 5 % (RMS); ± 8 % (peak-to-peak)

Vibration displacement

100 / 500 / 2500 μm ± 8 % (RMS); ± 15 % (peak-to-peak)

Frequency ranges and filters

Vibration acceleration

1 Hz .. 50 000 Hz (-3 dB)

Vibration velocity (severity)

3 Hz .. 1000 Hz (-3 dB)

Vibration displacement

3 Hz .. 200 Hz (-3 dB)

Inputs and outputs

Input

Voltage input, RI > 1 MΩ, AC coupled, IEPE compatible

Sensor supply

3.8 to 5.6 mA constant current; US > 24 V; activated by DIP switch

Suitable sensors

IEPE compatible(1); sensitivity: 1 .. 10 mV/ms² or 10 .. 100 mV/ (adjustable)

Wireless Vibration Monitoring on Cloud (PlantWATCH Software)

Product Details:
  • Model: Plantwatch

The PlantWATCH software combined with the iTi Technologies wireless data acquisition hardware VMU provides a platform to trend, analyse and alarm early machine faults helping to prevent unscheduled downtime.

Some early fault detection examples :

  • Bearing and gear wear
  • Lack of Lubrication, excessive unbalance and misalignment
  • Coupling, belt / sheave, electrical and resonance issues

Key advantage :

  • Designed – For easy setup of multiple trend parameters
  • Trend – Temperature, low mechanical vibration, medium and high vibration and lastly high frequency demodulation.
  • Time waveform – For in-depth analysis PlantWATCH provides full FFT spectrum and time waveform analysis.

System Features :

  • Email notifications with trend spectrum data
  • Remote data acquisition, remote analysis, display and management
  • Variable speed machine monitoring
  • Portable setup for short term asset monitoring
  • Battery powered system hence expensive power can be eliminated

Software Specialities :

PlantWATCH software provides FFT Spectrum and time waveform trending, analysis and advanced alarm capability.

  • Alarm capability includes an advanced learning feature
  • Ten user-configurable band alarms per sensor
  • Ten user-configurable trend alarms per sensor
  • Automatic alarm profile generator
  • Automated e-mail notification
  • Web - Internet communications

Hardware details :

VMU8, Wireless 8 Channel data acquisition device for vibration, temperature and voltage monitoring, all within a wall mountable or portable 10” x 8” waterproof NEMA 4X (CSA Class 1 2DIV) industrial enclosure.

Hardware specialities :

  • 8 channel vibration sensor inputs including tachometer capability
  • Built in hard-wired RS-485 communications and Ethernet capability
  • Advanced signal processing and storage in onboard memory
  • Wireless and wired capability on board
  • Wireless distance range 300’ to 2,000’ indoors and up to 2+ miles outdoors. Expensive network cables not required.

Key competitive advantages :

  • Waterproof and rugged industrial NEMA 4x enclosures.
  • Standard industrial ICP, IEPE, vibration accelerometers
  • Each component within the system can be replaced individually if damaged.
  • Each step within the system includes wireless capability.
  • Low price due to elimination of hard-wired cables

Hard-Wired Protocols :

  • RS-485
  • Ethernet communications.

Hard-Wiring Advantage

A key advantage of hard-wiring each VMU is the increased data acquisition speed provided by wired communications cables

Key Applications:

  • Mining, power generation, paper mill and other harsh manufacturing environments
  • Wireless monitoring requiring
  • Remote monitoring needing over web connection
  • Working on Ethernet and cellular communications
  • Working advanced alarm capability including an automated learning mode
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